AutomateNexus

Free checklist · Manufacturing

The manufacturing automation checklist.

Every manual process on this list is costing your plant floor time, accuracy, and money — here's exactly how much.

40%

efficiency increase — industry average

39

Hrs/week at stake

$70,980

Annual waste, total

The checklist · 13 tasks

Tick every task your team still does by hand.

Hours and costs assume one person
at typical manufacturing wage rates.

/ 01Automate first — highest payback

  • Inventory reconciliation in spreadsheets

    FixConnect your inventory system to your ERP via Make.com so counts sync in real time and discrepancies trigger automatic alerts.

    5 hrs/wk · $9,100/yr

  • Manual production order entry

    FixUse n8n to auto-route incoming orders from a web form into your ERP and production scheduling board without manual data entry.

    4 hrs/wk · $7,280/yr

  • Supplier invoice processing

    FixUse AI document extraction in n8n to read invoice PDFs, match them to POs, and route for approval automatically.

    4 hrs/wk · $7,280/yr

  • Shift handoff reports typed by hand

    FixDeploy an AI workflow in Make.com that pulls production data from your MES and auto-generates shift summary emails at each changeover.

    3 hrs/wk · $5,460/yr

  • Quality control logging on paper

    FixReplace paper QC logs with a mobile form that feeds data directly into a centralized dashboard via Zapier.

    3 hrs/wk · $5,460/yr

  • Compliance document filing

    FixBuild an n8n workflow that auto-tags, categorizes, and files compliance documents into the correct folders with expiration alerts.

    3 hrs/wk · $5,460/yr

  • Purchase order approval chains

    FixCreate a multi-step approval workflow in Make.com that routes POs by dollar threshold and notifies approvers via Slack or email.

    3 hrs/wk · $5,460/yr

/ 02Automate next — steady gains

  • Customer order status updates sent manually

    FixUse n8n to trigger automated email/SMS status updates to customers whenever an order milestone is reached in your system.

    3 hrs/wk · $5,460/yr

  • Employee timesheet collection

    FixAutomate timesheet reminders and collection with Make.com, aggregating submissions into payroll-ready spreadsheets.

    3 hrs/wk · $5,460/yr

  • Maintenance request tracking via email

    FixSet up a Zapier workflow that converts maintenance emails into tickets in a tracking board and notifies the assigned technician.

    2 hrs/wk · $3,640/yr

  • Downtime incident reports

    FixUse a simple form connected via Zapier to log incidents and auto-generate timestamped reports sent to management.

    2 hrs/wk · $3,640/yr

  • Shipping label generation

    FixConnect your order system to ShipStation or EasyPost via Zapier to auto-generate and print shipping labels on order confirmation.

    2 hrs/wk · $3,640/yr

  • Safety inspection checklists on paper

    FixDigitize safety checklists with a mobile form app connected via Zapier to log results and flag failed items automatically.

    2 hrs/wk · $3,640/yr

/ Total estimated waste

39 hrs/wk · $70,980/yr

/ MANUFACTURING CHECKLIST/ FIG. 01

3 quick wins

Build these first.

26 hrs/week recovered
across the set.

12 hrs/wk

Production Order Automation

Auto-route orders from form to ERP to scheduling board.

Ask us to build this →

6 hrs/wk

Automated Shift Reports

AI pulls production data and generates shift summary emails.

Ask us to build this →

8 hrs/wk

Supplier Invoice Processing

AI extracts invoice data and routes for approval.

Ask us to build this →
/ QUICK WINS/ FIG. 02

Where we go from here

Want us to find your automation opportunities?

We'll map your exact manufacturing workflows and show you where automation saves the most — line by line, with the same ROI math as this checklist.

No subscription.

No lock-in.

No surprise invoices.

/ START HERE/ FIG. 14